Custom DNA
Manufacturing

Custom DNA Production Services for Plasmids and Minicircles

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At PlasmidFactory, we provide custom DNA manufacturing services for clients in life sciences, biotechnology, gene therapy, and pharmaceutical research. Our advanced platform delivers high-quality, custom plasmid DNA and minicircle DNA, tailored to your exact specifications – whether for research, preclinical studies, or clinical applications.

Unlike standard DNA services, we use a biotechnological DNA production process based on E. coli replication, ensuring high sequence fidelity, minimal impurities, and a scalable workflow. Our DNA is not synthesized chemically but amplified biologically – producing highly pure, supercoiled DNA free from synthetic enzyme residues.

Whether you need expression vectors, therapeutic constructs, or gene editing components, PlasmidFactory delivers precision-engineered DNA constructs from Research Grade to GMP-compliant levels, optimized for your application.

Why Choose PlasmidFactory for Custom DNA Production?

PlasmidFactory’s advantages

  • Custom plasmid and minicircle DNA up to several kb
  • Research Grade, CCC Grade, High-Quality (HQ), and GMP-compliant DNA
  • Gene synthesis and cloning services available
  • Short turnaround times with transparent timelines
  • Extensive quality control and regulatory support
  • Proprietary purification for highly pure, supercoiled DNA

Our custom DNA is suitable for applications such as:

  • Gene therapy vector development (e.g., for AAV)
  • Vaccine DNA production (e.g., mRNA vaccines)
  • Protein expression
  • CRISPR/Cas9 delivery
  • Cell and gene editing (e.g., for CAR-T cells)
  • In vivo transfection studies

Custom DNA Manufacturing Capabilities

Minicircle DNA production process

High-Fidelity Amplification of Customer-Provided DNA Constructs

PlasmidFactory offers specialized services in the production of plasmid and minicircle DNA, with a core focus on the precise amplification and purification of DNA constructs supplied by our clients. As a dedicated manufacturer we work with fully defined sequences or ready-to-use plasmids to ensure consistent, high-quality yields.

While we do not provide de novo plasmid design, our platform is optimized to accommodate a wide range of DNA sequences, including those with structurally complex or regulatory-sensitive elements. Our robust processes maintain the integrity of constructs containing:

In addition, we offer targeted modifications within defined parameters. These include:

If your project requires initial gene synthesis, we can facilitate this step as well. Once the plasmid is finalized, PlasmidFactory ensures scalable, reproducible DNA production at Research Grade, CCC Grade, High Quality Grade, or GMP-compliant levels - with full traceability and quality control.

Proprietary Production Platform

Our manufacturing process utilizes biotechnological amplification in Escherichia coli to ensure:

  • High-fidelity replication using natural proofreading mechanisms
  • Minimized risks of sequence errors or point mutations
  • Avoidance of synthetic enzymes or ligases
  • Efficient scale-up without additional purification burdens
  • Proprietary, highly efficient downstream processing

This results in highly pure, topologically correct DNA with a predominance of the supercoiled form – ideal for transfection efficiency and clinical-grade applications.

DNA Quality Grades

We offer four distinct production grades to meet regulatory and research needs:

Research Grade (RG)

  • Designed for standard molecular biology workflows
  • Quick turnaround and cost-effective
  • Suitable for in vitro and routine experiments

CCC Grade

  • ≥ 95% supercoiled pDNA
  • All raw materials in accordance with EMA/410/01 rev.3, 2011/C 73/01 (TSE/BSE certificate)
  • QC report

High Quality Grade (HQ)

  • Enhanced purity and QC documentation
  • Suitable as starting material for GMP productions of viral vectors, mRNA or cellular therapies
  • Following GMP principles

GMP-Compliant Grade

  • For clinical trials and therapeutic applications
  • Full regulatory documentation and QA oversight
  • Compliant with international GMP guidelines

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Advanced Quality Control Options

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All custom DNA undergoes stringent in-house quality controls, with the option to include additional, project-specific tests (non exhaustive list):

  • DNA purity
  • DNA topology: supercoiled vs open circular
  • Endotoxin levels
  • DNA yield and concentration
  • NGS sequencing
  • Host cell protein (via ELISA)
  • Residual chromosomal DNA (via qPCR)
  • RNA contamination analysis
  • Many more

All tests are documented in a batch-specific report.

Frequently Asked Questions

What is custom DNA manufacturing?

Custom DNA manufacturing involves producing individual, customer specific plasmid or minicircle DNA constructs based on user-supplied sequences or design requirements. At PlasmidFactory, this includes biological amplification, purification, and full QC documentation for research or clinical use.

HQ production facility

Do you offer GMP-grade custom plasmid DNA?

Yes. PlasmidFactory manufactures GMP-compliant plasmid and minicircle DNA, including documentation, quality assurance, and regulatory support for therapeutic development and clinical trials.

How is minicircle DNA different from plasmid DNA?

Minicircle DNA is a backbone-free DNA vector derived from a parental plasmid. It lacks bacterial elements like selection markers (e.g., antibiotic resistance genes) or a bacterial origin of replication (ori), making it safer and more efficient for gene therapy, in vivo transfection, and vaccine delivery.

Start Your Custom DNA Project

Experience the precision, reproducibility, and regulatory readiness of PlasmidFactory’s custom DNA manufacturing services. Our expert team is ready to support your research, clinical, or commercial application.

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Get in touch so we can assist you in a targeted manner — either by filling out this online form or emailing us at:
contact@PlasmidFactory.com

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Useful background information

The most important terms relating to minicircle DNA and plasmids explained in detail. Useful background information for smooth communication.

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We are aware of our responsibility towards our fellow human beings and the environment. We act in accordance with general ESG (Environmental Social Governance) criteria.

ESG at PlasmidFactory